Week 8 · Lesson 15

Deck construction — the load surface

Week 8 · 75 minutes · Year 7 Technology (Mandatory) · Bridge It

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🎯 Learning intentions

  • I can join my two trusses with cross members and deck sticks.
  • I can explain why the deck distributes load across both trusses.
  • I can keep the top surface flat for load testing.

✅ Success criteria

  • Bridge has two trusses connected with at least 3 cross members.
  • Deck surface is flat enough to lay a ruler across without gaps.
  • Build journal photo 5 shows bridge from above (plan view).

Do Now · 5 min

Lay your two trusses on their sides with about 150 mm between them. Dry-fit a ruler across the top chords. Are they the same height? Record in folio: "Truss heights match: yes / no. Adjustment needed: ___."

I Do · ~10 min Teacher demonstration

Teacher models deck construction on the exemplar.

  1. Stand both trusses upright, parallel, 150 mm apart.
  2. Use masking tape to hold in position on the desk.
  3. Cut 3–5 cross members (short sticks) to join the top chords.
  4. Glue one cross member at each end first — that locks the position.
  5. Add more cross members evenly along the length.
  6. Then lay deck sticks along the top — these give you a flat surface to hang the bucket from.
Load path: weight goes on the deck → deck transfers load to cross members → cross members transfer to top chord of each truss → truss members carry load to abutments.

We Do · ~15 min Guided practice

Together we draw a bird's-eye view of the deck on the board. Mark:

You Do · ~35 min Independent pair work

Build your deck (35 min).

  1. Position your 2 trusses upright, 150 mm apart, tape them to the desk.
  2. Cut 3–5 cross members.
  3. Glue ends first, then middle.
  4. Add deck sticks across the top.
  5. Check flatness — use a ruler. Any sticks sitting higher than others? Sand lightly or re-glue.
  6. Photo 5 from above for journal.
  7. Identify the strongest load point (where bucket will hang). Mark lightly in pencil.

Differentiation

🪜Support

Pre-cut cross members at exact lengths. Teacher sets truss-to-truss distance with jig.

🎯Core

Measure, cut, glue with partner.

🚀Extension

Add a load-spreading plate at the centre of the deck — a small piece of cardstock or laminated sticks.

Exit Ticket · 5 min

  1. What is the 'load path' in your bridge — trace it in one sentence.
  2. Where will you hang the bucket on test day?
  3. Is your deck flat? Check with a ruler and report.

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