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T1-L20: Testing Day! Load Testing & Evaluation

Year 7 Technology Mandatory — Engineering Technologies & Systems — Bridge It
pp. 82–85
Outcomes: TE4-DES-01 TE4-PPM-01 TE4-MSC-01 TE4-SDP-01 Folio pp. 82–85
Learning Intention
We are learning to test, evaluate and reflect on our engineering design project.
Success Criteria
  • I can conduct a load test incrementally
  • I can record and analyse test results
  • I can evaluate my bridge against the design brief
  • I can reflect on what I learned about engineering
Do Now
Final Prediction — Write your maximum load estimate, your reasoning, and where you predict failure.
Prediction (kg)ReasoningPredicted failure point
📚
Key Vocabulary

Standard: Fill in the definition.  |  Support: Definitions shown in grey — read and copy into your folio.  |  Extension: Use each term in a sentence.

TermDefinitionUse in a sentence (Extension)
Load testing Applying increasing force to determine maximum capacity
Structural failure When a structure breaks, buckles, or collapses
Compression failure A member is crushed or buckled under pushing forces
Tension failure A member is pulled apart under stretching forces
Evaluation Judging how well a design meets the original brief
Reflection Thinking back on what you learned and what you would change
📋
Activity 1: Testing Procedure (Folio p. 82)

Read the testing procedure carefully. You will follow these steps exactly.

StepProcedure
1Place bridge across a 30 cm gap between two supports
2Place a small cardboard platform on the bridge deck
3Add masses incrementally: 50 g, 100 g, 200 g, 500 g, 1 kg, 2 kg…
4Wait 5 seconds at each increment — observe for deflection
5Record the last successful load before failure

In your own words, describe what you need to do during testing:

Activity 2: Types of Structural Failure (Folio p. 82)

Match each failure type to its description.

Failure TypeDescriptionMatch (write the letter)
1. Joint failureA. Entire structure suddenly collapses
2. Member failureB. A single stick snaps or breaks
3. BucklingC. Glue gives way where sticks connect
4. Deck failureD. A member bends sideways under compression
5. Catastrophic collapseE. The top surface caves in under the load
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Activity 3: My Bridge Test Results (Folio p. 83)

Record your bridge’s test results.

MeasurementResult
Bridge weight (g)
Maximum load held (g)
Failure type
Where failure occurred
Predicted load (from Do Now)
Predicted vs Actual
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Activity 4: Class Results Board (Folio p. 83)

Record the top 5 results from the class.

#Bridge / BuilderBridge Weight (g)Max Load (g)Failure TypeEfficiency Ratio
1
2
3
4
5
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Activity 5: Calculate Efficiency Ratio (Folio p. 84)

Efficiency = Max Load ÷ Bridge Weight

Example: 3,000 g ÷ 40 g = 75:1

Your calculationYour ratioBenchmark
<25:1 Keep practising
25–49:1 Good
50–99:1 Great
100+:1 Exceptional
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Activity 6: Gallery Walk Notes (Folio p. 84)

Walk around and observe other bridges. Take notes.

#QuestionYour observations
1Which bridge had the strongest features? Why?
2Which bridge was the most creative? What made it creative?
3What ONE feature would you borrow for a redesign of your bridge?
📝
Activity 7: Evaluation (Folio pp. 84–85)

Answer all evaluation questions in full sentences.

#QuestionYour answer
1Did your bridge meet the design brief? Explain.
2How did your maximum load compare to your prediction?
3Where and how did your bridge fail?
4What would you change if you built this bridge again?
5How did the design process help you throughout this project?
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Activity 8: Reflection (Folio p. 85)

Write 3–5 sentences for each reflection question.

#QuestionYour reflection
1What is the most important thing you learned about engineering from this project?
2How does this project connect to real-world bridges and structures?
3What skills have you developed during this unit?
🔵 Support — Evaluation Sentence Starters

Use these sentence starters to help with your evaluation:

Word Bank
load testingfailurecompressiontension evaluationreflectiondesign briefspecification
🟠 Extension — Engineering Report & Analysis

Formal engineering report: Write a mini-report using the structure below.

Graph challenge: If you recorded incremental loads, graph Load (x-axis) vs Deflection (y-axis). Describe the pattern.

Research: Find a real bridge failure case study (e.g. Tacoma Narrows, Silver Bridge). What caused it?

🎫
Exit Ticket — Reflection
1. What is the single most important thing you learned about engineering from this project?
2. How has this project changed the way you look at structures in the real world?
Self-Assessment
Success Criteria Got it 🟢 Nearly there 🟠 Need help 🔴
I can conduct a load test incrementally
I can record and analyse test results
I can evaluate my bridge against the design brief
I can reflect on what I learned about engineering